With technical expertise and application-specific advice, Megatron supports you in the selection and integration of suitable DOCERAM components - for greater process reliability and longer service life.
Dosing technology is a central process in many industrial applications and is continuously being developed and optimized. The aim of dosing systems is to convey, dose, apply, remove or discharge materials as required or continuously - depending on the process requirements.
This technology is used in a wide range of areas: in material preparation, process monitoring, joining processes such as bonding technology or microdispensing. Components such as pumps, valves and fittings play a crucial role here.
Megatron is the official distributor of DOCERAM 's high-performance ceramic components - especially for dosing technology. The materials impress with their extreme wear resistance and corrosion resistance - even under the most demanding conditions.
DOCERAM products enable durable and precise solutions where conventional materials reach their limits. Thanks to our many years of experience, we will work with you to find the right solution for your application.
Dosing and filling of media
Complete dosing units
Dosing piston
Valve seats and needles
Piston guides
Dosing slide
Squeegee
Tar wheel (metering wheel)
Valve needles and seats
Valves control or interrupt the flow of liquids and gases. Different principles are used depending on the design and area of application.
Dosing components
These components are constantly being further developed to ensure maximum precision and durability.
Handling refers to the controlled handling and transportation of parts and components within production processes, particularly when positioning, aligning, gripping and holding between individual production steps. In these processes, it is essential that components are handled precisely and safely without causing damage or contamination.
Sensitive surfaces in particular must not be damaged during handling, while abrasive components and media can put a lot of strain on the handling elements used and cause wear. This can lead to inaccurate positioning and process instability.
As a partner to industry, Megatron AG supplies handling solutions with DOTHERM materials which, thanks to their extreme wear resistance and temperature stability, guarantee precise, reliable positioning and handling even at high cycle rates.
Depositing plates, cooling plates, pusher plates, cross belts, grippers and levers made of DOTHERM materials are manufactured for glass production and glass blowing machines. They enable safe depositing and handling of glass products at high temperatures and ensure reliable and damage-free processing.
Coatings on handling components significantly reduce friction and wear and improve chemical resistance. These coated components offer an extended service life and enable safe and gentle handling of components even with demanding media.
Slide rails made of DOTHERM materials offer excellent sliding properties and reduce frictional wear on guideways and transport systems. They enable precise and low-wear movement of components and are used in particular in automated manufacturing processes to increase process stability.
Gripper fingers with specific contours are used to safely pick up, grip, transport or guide components. They are primarily used in electronics production and are designed to prevent damage to sensitive surfaces while ensuring stable positioning.
Hold-down devices ensure the secure positioning of components during machining by holding them against a surface or contour. They are designed for applications where precision and process reliability are paramount.
Positioning pins enable controlled, finely toleranced positioning of components and sheet metal parts during production. They make a significant contribution to increasing repeat accuracy and quality in series production.
Test plugs are made of various high-performance materials and are used for reliable 100% testing of automotive electronics. They are standard for leading manufacturers in the automotive industry and enable reliable and gentle handling of electronic assemblies during the test process.
Goods carriers are used to safely transport and hold products such as printed circuit boards within production processes. They must be electrically insulating, resistant to temperature changes and wear-resistant in order to enable reliable and damage-free handling.
Workpiece carriers and workpiece holders ensure the exact positioning of components during series production, especially when welding, gluing, riveting or soldering. They are designed for high cycle rates and help to make processes efficient and stable.
During plastic welding, high temperatures are generated that need to be specifically insulated. Insulating components made from DOTHERM materials enable short cycle times by controlling the heat supply to the joining zone and at the same time ensuring process reliability through stable positioning of the components.
Megatron AG supplies high-quality handling solutions from DOTHERM that have been specially developed for precise, reliable handling processes. The materials used combine wear resistance, temperature resistance and electrical insulation, ensuring high process stability, extended service life and safe handling of sensitive or abrasive components.
The use of these solutions sustainably increases production efficiency and reduces downtimes.
Megatron AG will be happy to provide you with individual advice in order to develop specific solutions for efficient handling processes in your company.
When transporting components and products within industrial processes, there are different requirements for the materials used. Heavy or heated components with sharp and abrasive edges often need to be transported safely without causing damage to the components or transport systems. Applications in the food industry have special requirements in terms of hygiene, material compatibility and process safety.
In addition, transportation processes often require high thermal shock resistance, for example in induction applications, as well as high temperature stability and mechanical robustness to ensure uninterrupted production.
As a reliable partner, Megatron AG offers solutions made of DOTHERM materials that have been specially developed for the demanding industrial transportation of components. These materials combine temperature resistance, wear resistance and mechanical stability and help to make transportation within manufacturing processes efficient and safe.
Depositing plates, cooling plates, pusher plates, cross belts, grippers and levers made of DOTHERM materials are manufactured for glass production and glass blowing machines. They enable safe depositing and handling of glass products at high temperatures and ensure reliable and damage-free processing.
Coatings on handling components significantly reduce friction and wear and improve chemical resistance. These coated components offer an extended service life and enable safe and gentle handling of components even with demanding media.
Slide rails made of DOTHERM materials offer excellent sliding properties and reduce frictional wear on guideways and transport systems. They enable precise and low-wear movement of components and are used in particular in automated manufacturing processes to increase process stability.
Gripper fingers with specific contours are used to safely pick up, grip, transport or guide components. They are primarily used in electronics production and are designed to prevent damage to sensitive surfaces while ensuring stable positioning.
Hold-down devices ensure the secure positioning of components during machining by holding them against a surface or contour. They are designed for applications where precision and process reliability are paramount.
Positioning pins enable controlled, finely toleranced positioning of components and sheet metal parts during production. They make a significant contribution to increasing repeat accuracy and quality in series production.
Test plugs are made of various high-performance materials and are used for reliable 100% testing of automotive electronics. They are standard for leading manufacturers in the automotive industry and enable reliable and gentle handling of electronic assemblies during the test process.
Goods carriers are used to safely transport and hold products such as printed circuit boards within production processes. They must be electrically insulating, resistant to temperature changes and wear-resistant in order to enable reliable and damage-free handling.
Workpiece carriers and workpiece holders ensure the exact positioning of components during series production, especially when welding, gluing, riveting or soldering. They are designed for high cycle rates and help to make processes efficient and stable.
During plastic welding, high temperatures are generated that need to be specifically insulated. Insulating components made from DOTHERM materials enable short cycle times by controlling the heat supply to the joining zone and at the same time ensuring process reliability through stable positioning of the components.
Megatron AG offers high-quality transport solutions from DOTHERM that are tailored to the requirements of modern manufacturing processes. The materials used ensure high process reliability, extended service life and efficient transportation of components even under demanding conditions.
This enables smooth and efficient production, reduces downtimes and helps to optimize production costs.
Megatron AG will be happy to provide you with individual advice on the selection of suitable transport solutions within your production processes.
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