Infocenter - Advanced ceramics

Aluminum oxide (Al₂O₃) - insulator, wear-resistant, up to 1700 °C / Electrical insulation, wear-resistant components, chemical processes
Zirconium oxide (ZrO₂) - Fracture-resistant, impact-resistant, for mechanical loads, high flexural strength / machine inserts, dowel pins
Silicon nitride (Si₃N₄) - thermal shock resistant, chemically resistant, high temperature suitable, up to 1200 °C / induction, welding, splash protection, high temperature measurement
Cerazur® (ZrO₂, partially stabilized) - high-strength, wear-resistant, electrically neutral / Positioning pins, bushings, forming technology, special machine construction
EvoCera® - Stable high-performance ceramics with steel character / Clamping technology, sensor technology, pharmaceutical and food technology
 Aluminum oxide (Al₂O₃)Zirconium oxide (ZrO₂)🟧 Silicon nitride (Si₃N₄)🟦 Cerazur (ZrO₂)🟪 EvoCera®Silicon carbide (SiC)🟫 ZM-131 (ZrO₂-MgO)
Electrical propertiesExcellent electrical insulatorVery high fracture toughnessExtremely resistant to thermal shockHigh flexural strength and dimensional stabilityPlastic deformable, high strengthExtremely hard, very wear-resistantElectrically and magnetically neutral
Wear resistanceHigh hardness and wear resistance and chemically resistantImpact-resistant and durableChemically resistant and non-stickSuitable for highly stressed componentsCalculable according to FEM, low scatteringExcellent thermal conductivityHigh wear and corrosion resistance and chemically resistant
Temperature resistanceTemperature resistant up to 1700 °CIdeal for components subject to high mechanical loadsEfficient at very high temperaturesAlternative to carbide for precise applicationsDuctile, also for safety-relevant applicationsResistant up to over 1400 °C and chemically resistantHigh temperature stability, chemically inert

 

🟧 A-132 - Aluminum oxide (Al₂O₃) > 99.7 %

Technical properties
➕ Density: 3.9 g/cm³
➕ Flexural strength: 390 MPa
➕ Compressive strength: 3.900 MPa
➕➕➕ Very high hardness (~2000 HV)
➕➕➕ Very high wear resistance
➕➕➕ Good electrical insulation
➕ Thermal conductivity: approx. 28 W/m-K
➕ Temperature resistant up to 1700 °C

Applications
✅ Electrical insulators
✅ Wear-resistant components
✅ High-temperature applications
✅ Dosing, spray technology, valves, chemical industry


🟦 A-141 - Aluminum oxide > 99.99 %

Technical properties
➕➕➕➕ Similar or better properties than A-132
➕➕➕➕ Very high purity for specialized applications

Applications
✅ Sensitive electronic components
✅ Suitable for precision electronics or high-vacuum applications
✅ High purity for analyzers



🟥 Cerazur® - zirconium oxide (ZrO₂) Y-PSZ

Technical properties
➕➕➕ Very high hardness
➕➕➕➕ Very high flexural strength
➕ Impact resistant
➕ Good wear resistance
➕ Thermally insulating, but sensitive to temperature shocks (avoid > 1000 °C), very tight tolerances

Applications
✅ Positioning pins, locating bushes
✅ Special machine components
✅ Formed parts (rollers, gripper fingers, etc.)

 


🟩 Z-141 - zirconium oxide (ZrO₂) Y-PSZ

Technical properties
➕➕➕ Higher fracture toughness than aluminum oxide
➕➕➕ Very good impact strength
➕➕➕ High mechanical strength
➕ Thermal insulator
➕ Not suitable for temperature shocks > 1000 °C

Applications
✅ Positioning elements
✅ Guide pins, machine inserts

 

 


🟨 Volcera 141 - silicon nitride (Si₃N₄)

Technical properties
➕➕➕ Very good mechanical strength
➕➕➕ Resistant to thermal shock (> 800 °C)
➕➕➕ High chemical resistance
➕ Frequency-neutral
➕ Very good non-stick properties

Applications
✅ Applications at high or changing temperatures
✅ Induction, welding, forming
✅ Splash protection areas, guide rollers, measuring in liquid metal


EvoCera® dispersion ceramic

Technical properties
➕➕➕➕ Maximum flexural strength: 600 MPa
➕➕➕➕ High density: 5.9 g/cm³
➕➕➕➕ High modulus of elasticity: 218 GPa
➕➕➕➕ Low plastic deformation (0.8 %)
➕➕➕➕ High Weibull modulus: 50
➕ Vickers hardness: 1.047 HV0.5
➕ Coefficient of thermal expansion: 11.1 × 10-⁶ K-¹
➕ Thermal conductivity: 3.55 W/m-K
➕ Compressive strength: 3.000 MPa
➕ Poisson's ratio: 0.35
➕ Specific heat capacity at 20 °C: 0.46 J/(g-K)
➕ Specific heat capacity at 170 °C: 0.52 J/(g-K)
➕ Thermal conductivity at 170 °C: 3.48 W/(m-K)

Applications
✅ Clamping technology and gripping technology

Cristallic applications, permanent cyclical load

✅ Safety-critical applications
✅ Components for the chemical, food and pharmaceutical industries, corrosion-resistant
✅ Parts in pump/dosing systems
✅ Electronics production (e.g. sensors)
✅ Applications with high dimensional stability

FAQ – Industrial high-performance ceramics from DOCERAM

 

In cooperation with Megatron AG

DOCERAM is a leading manufacturer of industrial high-performance ceramics with over 20 years of experience in the development of innovative solutions for demanding industrial applications. In close cooperation with Megatron AG, a renowned supplier of technical components, DOCERAM offers high-quality ceramic products that impress with their extreme abrasion resistance, chemical resistance and high temperature resistance.

 

What makes DOCERAM ceramics special?

  • Alternative to metal
    DOCERAM is positioning technical ceramics specifically as a replacement for metallic components - where metals reach their limits.

  • Extremely resistant
    The high-performance ceramics are characterized by outstanding abrasion resistance and chemical resistance - ideal for use in the automotive, food, electronics and medical technology industries.

  • User-friendly & practical
    DOCERAM develops user-oriented solutions that are easy to integrate and offer maximum process reliability.

 

Quality "Made in Germany"

All DOCERAM products are manufactured in Germany to the highest standards - using state-of-the-art technology and precise production processes.

 

Areas of application

The ceramics are used in a wide variety of industries, including:

  • Automotive production

  • Contamination-free production environments (e.g. pharma, medtech)

  • Test and measurement technology

  • Mechanical engineering

 

Research & Innovation

DOCERAM's in-house engineering team is continuously researching new materials and processes. One example of this is:

  • Evocera® - an innovative ceramic with the strength of classic high-performance ceramics combined with the ductility of steel.

 

Precision in production

Thanks to highly developed machines such as the Kern Micro HD 5-axis milling machine, DOCERAM offers maximum precision in the processing of demanding ceramic components.

 

Together with Megatron AG

As a reliable sales partner, Megatron AG supports you in selecting and integrating the right DOCERAM ceramic solutions into your production processes. With technical know-how and many years of experience, we provide you with individual advice - from product selection to series implementation.

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