Megatron supplies its customers with high-quality DOTHERM products that have been specially developed for demanding applications. Whether in insulation technology, wear technology, forming technology or handling technology - DOTHERM components meet the highest standards and are designed to make production processes more efficient and sustainable.
Thanks to the close cooperation with the MOESCHTER Group's technology and engineering teams, users benefit from system solutions that actively aim to meet future industry standards. Especially when every minute counts in production, components that impress with their quality, precision and durability are in demand.
Megatron ensures that DOTHERM components are available where they are needed - for smooth production and reliable performance in all areas where temperature resistance, resilience and precision are crucial.
In machines and systems, components must provide thermal and electrical insulation while also withstanding mechanical loads. The choice of the right material is crucial for this: the resin system, filling material and laminate structure must be precisely combined to ensure reliable function during operation.
Megatron produces electrical insulation, machine elements, sliding and guide elements as well as high-temperature components for mechanical and plant engineering. These components withstand multi-axis loads, high surface pressures and temperatures of up to 1100 °C.
Eurogripper
Holders for welding guns in car body construction that combine electrical insulation and high mechanical strength.
Slide rails
Made of DOTHERM, combine excellent friction and sliding properties with wear resistance and temperature resistance.
High-voltage insulation
Special insulation solutions that ensure electrical insulation and mechanical stability in a component, even at high voltages.
Cross-material insulation solutions
Multi-layer or combined material solutions for applications with complex requirements where insulation and stability are required in combination.
Screw head insulation
Components that ensure electrical insulation with a positive connection, including ceramic dowel pins for stability and precise positioning.
With these solutions, Megatron supports your processes with safe electrical insulation even under high mechanical requirements - reliably and permanently.
Thermal insulation is indispensable when heat is required in production processes or is generated by the process. They protect employees and machines from excessive heat, shorten heat-up and cycle times and enable efficient energy use, thereby reducing operating costs.
Due to specific process requirements, additional criteria must be taken into account when selecting materials, such as mechanical strength, chemical resistance or electrical insulation capability. Our solutions reliably meet these requirements, regardless of the industry and process type.
Megatron supplies you with tailor-made DOTHERM components and solutions that make your production processes safer, more efficient and more sustainable.
We manufacture depositing plates, cooling plates, pusher plates, cross belts, grippers and levers for glass production and glass blowing machines. These components are heat-resistant, durable and ensure a stable production flow at the high temperatures required in glass forming.
Components with special coatings have different properties depending on the material. They significantly extend the service life of components, improve chemical resistance and ensure reliable protection even under abrasive or corrosive production conditions.
Our threaded rods made of glass fiber-reinforced plastics are ideal for applications where electrical insulation is required, for example in high-voltage areas or when mounting electrically conductive components to prevent short circuits.
Plastic welding generates high heat, which must be insulated to ensure process stability. Our insulating components enable short cycle times and precise heat input into the joining zone, making welding processes more efficient and energy-saving.
We manufacture complex 3D components from insulating materials, from simple intermediate layers to complex, material-combined shapes, which are produced on 5-axis machines. These components are used in systems where customized insulation is crucial for precise temperature control.
Our square and hexagon nuts made of glass fiber-reinforced plastic are the ideal solution when mechanical stability and electrical insulation are required in combination. They are suitable for screw connections in systems where sparking must be avoided and high temperatures occur.
Goods carriers are used to hold and transport products such as printed circuit boards within production processes. They are electrically insulating, resistant to temperature changes and wear-resistant, ensuring safe and efficient handling even during fast production cycles.
Megatron supplies DOTHERM thermal insulation sheets that are specially tailored to process requirements. These sheets impress with their high compressive strength, temperature resistance and dimensional stability and are indispensable in metalworking, plastics processing and the glass industry.
Many applications benefit from multi-layer insulation solutions in which different materials are combined. These solutions enable customized adaptation to temperature ranges, mechanical loads and chemical conditions in demanding production processes.
Our workpiece holders and carriers ensure the exact positioning of components during welding, gluing, soldering or riveting in series production. They enable a stable production process at high cycle rates and ensure process reliability through precise positioning.
With the high-quality DOTHERM insulation solutions supplied by Megatron, you get tailor-made, durable and efficient solutions for your individual thermal requirements. You benefit from less energy loss, a more stable process and increased efficiency in your production.
In many industrial processes, movements occur that inevitably lead to wear. This wear usually manifests itself in the form of abrasion, which shortens maintenance intervals and causes downtime. In order to extend these intervals and make processes more efficient, it is crucial to take a close look at the tribological properties of the sliding partners.
This is where special materials come into play, which are used as sliding partners. These materials are softer than the friction partner, but robust enough not to be damaged on first contact. Our DOTHERM materials, supplied by Megatron, are developed precisely for such applications and help to reduce wear and increase the service life of your systems.
If, in addition to friction, high temperatures or aggressive media occur, specially designed materials are required that can withstand these loads without losing their sliding properties.
Seal faces and counter rings are the central components of a mechanical seal. These two rings are in constant contact, but slide over each other without touching. Thanks to their precise sliding properties, DOTHERM mechanical seals enable reliable and low-maintenance operation of pumps and sealing systems, even under demanding conditions such as high temperatures or abrasive media.
In systems where metallic materials are used as guides or rails, frictional wear is unavoidable. Slide rails made from DOTHERM materials offer a superior alternative here. They are characterized by excellent friction and sliding properties, which significantly reduce wear. These rails are particularly temperature-resistant, wear-resistant and offer a long service life, even with continuous movements and high loads.
Coatings can significantly improve the tribological properties of components. Depending on the selected coating and substrate material, abrasion can be reduced and chemical resistance increased. Our coated DOTHERM components extend the service life of your components, minimize frictional wear and contribute to the smooth running of your production processes.
Megatron supplies you with high-quality sliding solutions from DOTHERM that have been specially developed for applications where tribological properties and thermal resistance are crucial. This allows you to make your production process more stable, efficient and economical, while at the same time extending maintenance intervals and reducing unplanned downtime.
Contact us to optimize your processes with low-friction, durable sliding solutions and sustainably increase your system performance.
Handling refers to the controlled handling and transportation of parts and components within production processes, particularly when positioning, aligning, gripping and holding between individual production steps. In these processes, it is essential that components are handled precisely and safely without causing damage or contamination.
Sensitive surfaces in particular must not be damaged during handling, while abrasive components and media can put a lot of strain on the handling elements used and cause wear. This can lead to inaccurate positioning and process instability.
As a partner to industry, Megatron AG supplies handling solutions with DOTHERM materials which, thanks to their extreme wear resistance and temperature stability, guarantee precise, reliable positioning and handling even at high cycle rates.
Depositing plates, cooling plates, pusher plates, cross belts, grippers and levers made of DOTHERM materials are manufactured for glass production and glass blowing machines. They enable safe depositing and handling of glass products at high temperatures and ensure reliable and damage-free processing.
Coatings on handling components significantly reduce friction and wear and improve chemical resistance. These coated components offer an extended service life and enable safe and gentle handling of components even with demanding media.
Slide rails made of DOTHERM materials offer excellent sliding properties and reduce frictional wear on guideways and transport systems. They enable precise and low-wear movement of components and are used in particular in automated manufacturing processes to increase process stability.
Gripper fingers with specific contours are used to safely pick up, grip, transport or guide components. They are primarily used in electronics production and are designed to prevent damage to sensitive surfaces while ensuring stable positioning.
Hold-down devices ensure the secure positioning of components during machining by holding them against a surface or contour. They are designed for applications where precision and process reliability are paramount.
Positioning pins enable controlled, finely toleranced positioning of components and sheet metal parts during production. They make a significant contribution to increasing repeat accuracy and quality in series production.
Test plugs are made of various high-performance materials and are used for reliable 100% testing of automotive electronics. They are standard for leading manufacturers in the automotive industry and enable reliable and gentle handling of electronic assemblies during the test process.
Goods carriers are used to safely transport and hold products such as printed circuit boards within production processes. They must be electrically insulating, resistant to temperature changes and wear-resistant in order to enable reliable and damage-free handling.
Workpiece carriers and workpiece holders ensure the exact positioning of components during series production, especially when welding, gluing, riveting or soldering. They are designed for high cycle rates and help to make processes efficient and stable.
During plastic welding, high temperatures are generated that need to be specifically insulated. Insulating components made from DOTHERM materials enable short cycle times by controlling the heat supply to the joining zone and at the same time ensuring process reliability through stable positioning of the components.
Megatron AG supplies high-quality handling solutions from DOTHERM that have been specially developed for precise, reliable handling processes. The materials used combine wear resistance, temperature resistance and electrical insulation, ensuring high process stability, extended service life and safe handling of sensitive or abrasive components.
The use of these solutions sustainably increases production efficiency and reduces downtimes.
Megatron AG will be happy to provide you with individual advice in order to develop specific solutions for efficient handling processes in your company.
When transporting components and products within industrial processes, there are different requirements for the materials used. Heavy or heated components with sharp and abrasive edges often need to be transported safely without causing damage to the components or transport systems. Applications in the food industry have special requirements in terms of hygiene, material compatibility and process safety.
In addition, transportation processes often require high thermal shock resistance, for example in induction applications, as well as high temperature stability and mechanical robustness to ensure uninterrupted production.
As a reliable partner, Megatron AG offers solutions made of DOTHERM materials that have been specially developed for the demanding industrial transportation of components. These materials combine temperature resistance, wear resistance and mechanical stability and help to make transportation within manufacturing processes efficient and safe.
Depositing plates, cooling plates, pusher plates, cross belts, grippers and levers made of DOTHERM materials are manufactured for glass production and glass blowing machines. They enable safe depositing and handling of glass products at high temperatures and ensure reliable and damage-free processing.
Coatings on handling components significantly reduce friction and wear and improve chemical resistance. These coated components offer an extended service life and enable safe and gentle handling of components even with demanding media.
Slide rails made of DOTHERM materials offer excellent sliding properties and reduce frictional wear on guideways and transport systems. They enable precise and low-wear movement of components and are used in particular in automated manufacturing processes to increase process stability.
Gripper fingers with specific contours are used to safely pick up, grip, transport or guide components. They are primarily used in electronics production and are designed to prevent damage to sensitive surfaces while ensuring stable positioning.
Hold-down devices ensure the secure positioning of components during machining by holding them against a surface or contour. They are designed for applications where precision and process reliability are paramount.
Positioning pins enable controlled, finely toleranced positioning of components and sheet metal parts during production. They make a significant contribution to increasing repeat accuracy and quality in series production.
Test plugs are made of various high-performance materials and are used for reliable 100% testing of automotive electronics. They are standard for leading manufacturers in the automotive industry and enable reliable and gentle handling of electronic assemblies during the test process.
Goods carriers are used to safely transport and hold products such as printed circuit boards within production processes. They must be electrically insulating, resistant to temperature changes and wear-resistant in order to enable reliable and damage-free handling.
Workpiece carriers and workpiece holders ensure the exact positioning of components during series production, especially when welding, gluing, riveting or soldering. They are designed for high cycle rates and help to make processes efficient and stable.
During plastic welding, high temperatures are generated that need to be specifically insulated. Insulating components made from DOTHERM materials enable short cycle times by controlling the heat supply to the joining zone and at the same time ensuring process reliability through stable positioning of the components.
Megatron AG offers high-quality transport solutions from DOTHERM that are tailored to the requirements of modern manufacturing processes. The materials used ensure high process reliability, extended service life and efficient transportation of components even under demanding conditions.
This enables smooth and efficient production, reduces downtimes and helps to optimize production costs.
Megatron AG will be happy to provide you with individual advice on the selection of suitable transport solutions within your production processes.
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