In machines and systems, components must provide thermal and electrical insulation while also withstanding mechanical loads. The choice of the right material is crucial for this: the resin system, filling material and laminate structure must be precisely combined to ensure reliable function during operation.
Megatron produces electrical insulation, machine elements, sliding and guide elements as well as high-temperature components for mechanical and plant engineering. These components withstand multi-axis loads, high surface pressures and temperatures of up to 1100 °C.
Application examples:
Eurogripper
Holders for welding guns in car body construction that combine electrical insulation and high mechanical strength.
Slide rails
Made of DOTHERM, combine excellent friction and sliding properties with wear resistance and temperature resistance.
High-voltage insulation
Special insulation solutions that ensure electrical insulation and mechanical stability in a component, even at high voltages.
Cross-material insulation solutions
Multi-layer or combined material solutions for applications with complex requirements where insulation and stability are required in combination.
Screw head insulation
Components that ensure electrical insulation with a positive connection, including ceramic dowel pins for stability and precise positioning.
With these solutions, Megatron supports your processes with safe electrical insulation even under high mechanical requirements - reliably and permanently.
Thermal insulation: efficient, precise, safe
Thermal insulation is indispensable when heat is required in production processes or is generated by the process. They protect employees and machines from excessive heat, shorten heat-up and cycle times and enable efficient energy use, thereby reducing operating costs.
Due to specific process requirements, additional criteria must be taken into account when selecting materials, such as mechanical strength, chemical resistance or electrical insulation capability. Our solutions reliably meet these requirements, regardless of the industry and process type.
Megatron supplies you with tailor-made DOTHERM components and solutions that make your production processes safer, more efficient and more sustainable.
Application examples and solutions in detail
Stacker plates for the glass industry
We manufacture depositing plates, cooling plates, pusher plates, cross belts, grippers and levers for glass production and glass blowing machines. These components are heat-resistant, durable and ensure a stable production flow at the high temperatures required in glass forming.
Coated components for increased service life
Components with special coatings have different properties depending on the material. They significantly extend the service life of components, improve chemical resistance and ensure reliable protection even under abrasive or corrosive production conditions.
Threaded rods made of GRP for electrical insulation
Our threaded rods made of glass fiber-reinforced plastics are ideal for applications where electrical insulation is required, for example in high-voltage areas or when mounting electrically conductive components to prevent short circuits.
Insulating components for plastic welding technology
Plastic welding generates high heat, which must be insulated to ensure process stability. Our insulating components enable short cycle times and precise heat input into the joining zone, making welding processes more efficient and energy-saving.
Complex 3D components for customized insulation solutions
We manufacture complex 3D components from insulating materials, from simple intermediate layers to complex, material-combined shapes, which are produced on 5-axis machines. These components are used in systems where customized insulation is crucial for precise temperature control.
GRP nuts for mechanical stability
Our square and hexagon nuts made of glass fiber-reinforced plastic are the ideal solution when mechanical stability and electrical insulation are required in combination. They are suitable for screw connections in systems where sparking must be avoided and high temperatures occur.
Goods carriers for precise handling
Goods carriers are used to hold and transport products such as printed circuit boards within production processes. They are electrically insulating, resistant to temperature changes and wear-resistant, ensuring safe and efficient handling even during fast production cycles.
Thermal insulation panels from DOTHERM
Megatron supplies DOTHERM thermal insulation sheets that are specially tailored to process requirements. These sheets impress with their high compressive strength, temperature resistance and dimensional stability and are indispensable in metalworking, plastics processing and the glass industry.
Cross-material insulation solutions
Many applications benefit from multi-layer insulation solutions in which different materials are combined. These solutions enable customized adaptation to temperature ranges, mechanical loads and chemical conditions in demanding production processes.
Workpiece carriers for series production
Our workpiece holders and carriers ensure the exact positioning of components during welding, gluing, soldering or riveting in series production. They enable a stable production process at high cycle rates and ensure process reliability through precise positioning.
Your advantage with Megatron and DOTHERM
With the high-quality DOTHERM insulation solutions supplied by Megatron, you get tailor-made, durable and efficient solutions for your individual thermal requirements. You benefit from less energy loss, a more stable process and increased efficiency in your production.