High-voltage insulation - safety under extreme loads

In industrial environments, high-voltage insulation systems face the challenge of reliably meeting various requirements at the same time. In addition to electrical insulation, high mechanical loads are often required, while the entire system is also exposed to thermal influences.

In order to withstand these complex influences, insulation materials are needed that are specially designed to meet these requirements and reliably retain their insulating and stabilizing properties even under high voltage, mechanical stress and temperature loads.

Megatron AG offers customized solutions for high-voltage insulation based on high-performance materials from DOTHERM, DOGLAS and DOTEX to make high-voltage technology systems safe, efficient and durable.

 

High-performance materials for high-voltage insulation

Overview of compatible materials

MaterialPropertiesTypical applications
DOTEXThermoset composite material based on phenolic resin, reinforced with cotton or paper fabricsEconomical solutions for electrical insulation with moderate thermal and mechanical loads
DOGLASGlass fiber-reinforced thermosetting plastics (GRP) based on polyester, epoxy and other resin systemsApplications with high mechanical strength, thermal resistance and electrical insulation
DOTHERMMaterials with low thermal conductivity and excellent electrical insulation, suitable for high-temperature applicationsApplications in high-voltage insulation with simultaneous high temperature load

 

Applications in practice

The high-voltage insulation solutions supplied by Megatron AG are used in the following areas in particular:

  • Electrical insulation: Ensuring insulation in machines and systems to prevent flashovers and enable electrical circuits to function reliably, even under high voltages and currents.

  • Thermal load: Use of the materials in environments with high temperatures without impairing the insulating properties or dimensional stability.

  • Mechanical stress: Application in areas where high compressive or tensile loads act on insulation components.